Experience the ultimate in clarity and reliability with our Sanitary Stainless Steel Four-Way/Straight-Through Flange Sight Glass. Crafted with precision and designed to meet the highest standards, this sight glass is perfect for a wide range of industrial applications. Its robust construction ensures long-lasting performance, while the sleek design offers easy integration into your existing systems. Trust in its sanitary features to provide an unobstructed view for monitoring processes in the most demanding environments.
Product Description
1. Product Overview
Sanitary stainless steel four-way/straight-through flange sight glasses are indispensable observation devices in industrial pipeline systems. They find extensive application in the petrochemical, pharmaceutical, food, and chemical industries, providing real-time monitoring of the flow state, color changes, and various reactions of liquids, gases, or vapors. Key features include:
- Sanitary Design: With mirror-polished surfaces (Ra ≤ 0.8μm) that adhere to rigorous **GMP, 3A, and IDF standards**, these sight glasses are ideal for environments demanding the highest level of cleanliness such as those found in food and pharmaceutical sectors.
- Corrosion Resistance: Engineered from premium materials like **SUS304, 316L, 2205 duplex steel**, and optional fluoropolymer-lined/FRP materials, ensuring superior performance even in harsh chemical media.
- Structural Versatility: Available in both four-way (360° observation) and straight-through configurations, these sight glasses offer adaptability to meet a wide range of installation requirements.
2. Technical Specifications
1. Materials
- Body: Utilizes robust 304, 316L, 2205 duplex steel, and 904L stainless steel for enhanced durability.
- Window: Features tempered borosilicate glass (≤280°C) and quartz glass (≤1000°C), capable of withstanding pressures from 0.6 to 2.5 MPa.
- Seals: Offers a choice of NBR, PTFE, or graphite gaskets, ideal for high-temperature applications.
2. Operating Conditions
- Temperature Range:
- Stainless steel body: Endures extreme temperatures from -196°C to +600°C.
- Glass window: Accommodates temperatures up to 1000°C when using quartz glass.
- Pressure Range: Standard range of 0.6-2.5 MPa, with options to customize up to 10 MPa for quartz.
3. Dimensions & Standards
- Port Sizes: Available in DN20-DN200, with custom sizes to meet specific requirements.
- Flange Standards: Compatible with HG, GB, ANSI, JIS, DIN, complying with **Chemical Industry Standards HGJ501-502-86**.
3. Core Structure & Features
1. Components
- Composed of a sturdy base plate, viewing window, sealing gaskets, flanges, and durable fasteners.
- The four-way type allows for multi-angle monitoring, while the straight-through design is perfect for linear pipeline configurations.
2. Functional Advantages
- Leak-proof Sealing: Featuring RF, MFM flange faces, these sight glasses thrive in high-pressure environments.
- Thermal Shock Resistance: Withstands abrupt temperature shifts of ≤60°C, ensuring stability and performance.
- Easy Maintenance: Designed for quick disassembly, significantly reducing downtime and enhancing operational efficiency.
4. Applications
- Chemical Industry: Essential for monitoring corrosive media like acids and alkalis, preventing crystallization or blockages.
- Pharmaceutical & Food: Guarantees transparency and hygiene within sterile pipelines, perfect for drug solutions and dairy processes.
- Energy & Environmental: Effective for tracking high-temperature steam, oils, or wastewater in treatment systems.
5. Installation & Maintenance Guidelines
1. Installation
- Clean the glass meticulously with alcohol wipes, avoiding acidic cleaners to maintain clarity.
- Ensure bolts are tightened diagonally and evenly to prevent cracking of the glass.
- Opt for graphite gaskets for high-temperature applications or PTFE for cryogenic conditions.
2. Maintenance
- Conduct regular inspections of the glass for any signs of corrosion, increasing frequency in particularly harsh conditions.
- Replace glass with surfaces that maintain intact sealing to avoid potential leaks and ensure safety.
Product Parameters
Steel Parts |
SS304;SS316L |
The material of glass |
silicon boride glass |
Sealings |
EPDM or NBR or PTFE |
Working temperature |
-20~+135'C(when the sealing isEPDM |
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FAQ
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.