| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Product Overview
Introducing our expertly crafted Stainless Steel Sterile Flanges – the epitome of precision engineering tailored for unparalleled hygienic fluid transfer systems. Designed for industries where absolute cleanliness and microbial control are non-negotiable, including pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. These superior flanges are pivotal where CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols are essential. Experience the assurance of smooth, crevice-free, and easily cleanable fluid pathways, safeguarding product purity and maintaining uncompromised process integrity.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Experience unparalleled cleanliness with internal surfaces polished to ultra-low roughness (Ra ≤ 0.8 μm), ensuring prevention of microbial adhesion and residue buildup.
- Zero Dead-Leg Design: Achieve seamless integration with pipes and gaskets, adhering to DIN 11866, ISO 2852, SMS 1145, RJ standards, eliminating potential stagnation zones.
- Integrated Gasket System: Our sterile-grade gaskets, such as PTFE-encapsulated silicone/EPDM, are expertly recessed into flange grooves for optimal separation from product contact.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Enjoy superior corrosion resistance and high-temperature tolerance (up to 250°C), fully compliant with FDA/EC1935 standards for product contact.
- Electropolishing Option: Choose our enhanced passivation option for maximum cleanability and protection.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Benefit from quick-install clamps or threaded unions that ensure leak-proof sealing while allowing for rapid disassembly and cleaning.
- Uniform Compression: Experience even gasket loading that prevents deformation, ensuring consistent SIP/CIP performance every time.
4. CIP/SIP Compatibility
- Resilient against aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI), ensuring robustness and reliability.
- Smooth internal geometry guarantees full coverage by cleaning and sterilizing agents, leaving no area untouched.
5. Global Standard Compliance
- Conforms to rigorous standards like DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines, ensuring global reliability.
- Available in varied sizes (DN 15-150, ½"-6") and multiple pressure ratings to suit diverse applications.
Typical Applications
- Pharma/Biotech: Perfect for fermenters, bioreactors, purification skids, and filling lines, providing unmatched sterility.
- Food & Beverage: Ideal for dairy processing, juice/beer pipelines, and sauce transfer, ensuring hygienic excellence.
- Cosmetics: Trusted for emulsion, serum, and perfume manufacturing, guaranteeing product purity.
- Fine Chemicals: Exceptional for high-purity solvent distribution, maintaining integrity at every stage.
Summary
Our Stainless Steel Sterile Flanges represent a commitment to uncompromising hygienic performance for critical processes. Melding advanced metallurgy with dead-leg-free geometry and standardized connections, these flanges significantly reduce contamination risks while enabling effortless maintenance. They are the optimal choice for systems demanding absolute zero product retention and validated sterility.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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