| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing our Stainless Steel Sterile Flanges: these are meticulously engineered, precision-crafted connection components tailored for hygienic fluid transfer systems where absolute cleanliness and microbial control are non-negotiable. Vital across critical sectors like pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals, our flanges are designed to adhere to stringent CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols. Revel in the smooth, crevice-free, and effortlessly cleanable fluid pathways that maintain product purity and uphold process integrity.
Key Features & Benefits
1. Hygienic Design
- Experience unmatched cleanliness with our mirror-polished surfaces; the internal surfaces are polished to an ultra-low roughness (Ra ≤ 0.8 μm) to effectively prevent microbial adhesion and residue buildup.
- Zero Dead-Leg Design: Meticulously designed to seamlessly align with pipes/gaskets (conforming to DIN 11866, ISO 2852, SMS 1145, RJ standards), our flanges eradicate stagnation zones, ensuring optimal flow and hygiene.
- Integrated Gasket System: Incorporating sterile-grade gaskets, such as PTFE-encapsulated silicone/EPDM, these are cleverly recessed into flange grooves to avert product contact, upholding aseptic conditions.
2. Premium Material Construction
- Crafted from top-tier 316L/304L Stainless Steel, ensuring unparalleled corrosion resistance and high-temperature tolerance (up to 250°C), compliant with FDA/EC1935 standards for safe product contact.
- Electropolishing Option: Choose this for enhanced passivation, achieving maximum cleanability and superior surface protection.
3. Reliable Sterile Sealing
- Select from Tri-Clamp/SMS/RJT connections for quick-install clamps or threaded unions, ensuring leak-proof sealing and facilitating rapid disassembly for thorough cleaning.
- Uniform Compression: Our design guarantees even gasket loading to prevent deformation, ensuring consistent SIP/CIP performance every time.
4.CIP/SIP Compatibility
- These flanges are precisely engineered to withstand aggressive cleaning agents (acids/alkalis) and steam sterilization processes (≥121°C, 15+ PSI) without compromising integrity.
- Smooth internal geometry ensures full coverage by cleaning and sterilizing agents, delivering comprehensive internal cleaning.
5. Global Standard Compliance
- Rigorously adheres to global standards: DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Offered in a versatile range of sizes (DN 15-150 or ½"-6") and multiple pressure ratings to meet your unique requirements.
Typical Applications
- Pharma/Biotech: Perfectly suited for use in fermenters, bioreactors, purification skids, and filling lines.
- Food & Beverage: Ideal for dairy processing, juice and beer pipelines, and sauce transfer.
- Cosmetics: Tailored for emulsion, serum, and perfume manufacturing processes.
- Fine Chemicals: Optimal for high-purity solvent distribution applications.
Summary
Our Stainless Steel Sterile Flanges represent the pinnacle of hygienic performance for critical processes. By seamlessly integrating advanced metallurgy, dead-leg-free geometry, and standardized connections, they significantly reduce contamination risks and facilitate efficient maintenance. Perfect for systems demanding zero product retention and validated sterility, these flanges are the ultimate choice for pristine fluid management, ensuring your operations run smoothly and efficiently.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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