| Customization: | Available |
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| Connection: | Welding, Welding |
| Shape: | Equal, Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability. Experience a seamless transition with unparalleled precision.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance, ensuring peace of mind and quality assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning and maintaining the highest standards of hygiene.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols and exuding a refined aesthetic.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material, providing a harmonious and cohesive finish.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards. This precision engineering ensures optimal performance and longevity.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings. Assurance of cleanliness and hygiene is pivotal.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS). Every detail is crafted to perfection, ensuring seamless integration.
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances). This attention to detail ensures superior connection and durability.
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended. This sophisticated process offers exclusive advantages in weld consistency, quality, and aesthetics.
High Purity: Dive into the pinnacle of purity with our state-of-the-art inert gas shielding technique. Masterfully crafted to thwart oxidation, this method guarantees each weld is a pristine masterpiece, showcasing the exceptional artistry poured into every joint.
Consistency: Embrace peace of mind with our cutting-edge automation technology, which promises consistent, high-caliber welds every time. The reliability and uniformity of our welds ensure you receive unwavering performance.
Smooth Internal Weld Bead: Delight in a seamless or nearly seamless internal weld profile, achieved through innovative internal purge gas shielding or meticulous post-weld treatment. This results in impeccable hygiene and top-tier performance, effortlessly aligning with the highest cleanliness standards.
High Strength & Seal Integrity: Experience an incredibly strong, leak-free, and durable metallurgical bond with our welds, delivering steadfast performance and reliability across a multitude of applications.
Post-Weld Treatment (Optional but Recommended): Enhance not only the durability but also the aesthetic appeal of weld zones through this process, achieving a mirror-polished finish that elevates both appearance and longevity.Surface Finishing: Elevate post-weld zones to new heights with electropolishing or mechanical polishing, restoring and even surpassing the original surface finish and corrosion resistance. This process meticulously eradicates micro-imperfections, ensuring quality that matches or exceeds the parent material.
Primary Application Areas
Food & Beverage Industry: Meticulously engineered for milk, juice, beer, soft drinks, sauces, and edible oil processing lines. Our product guarantees you sustain unmatched quality and hygiene, crucial for such sensitive domains.
Pharmaceutical & Biotechnology: Ideally crafted for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. Ensures the pinnacle of purity and sterility, vital for pharmaceutical exactitude.
Dairy Industry: A steadfast dedication to supreme cleanliness and dependability in dairy processing, assuring your products adhere to the loftiest sanitary benchmarks.
Cosmetics Industry: Maintain the utmost standards of cleanliness and product integrity in cosmetic production, delivering the pristine quality your products deserve.
Fine Chemicals (High Purity): Attain unparalleled purity and compliance in high-stakes chemical processes, ensuring your operations meet the most stringent demands.
Universal Fluid Handling: Perfect for any fluid handling system where high cleanliness and sterility assurance are crucial, preserving the integrity of your workflows.
Key Advantages Summary
Exceptional Hygienic Performance: With an unmatched surface finish and a dead-space-free design, this product is engineered for thorough CIP/SIP cleaning and sterilization, securing peak cleanliness and efficiency.
High Seal Integrity & Reliability: The welded connection forms an everlasting, leak-proof seal, providing the utmost reliability even in the most challenging environments.
Superior Corrosion Resistance: Made from the finest stainless steel, particularly 316L, this product excels in withstanding corrosive environments and harsh cleaning agents, promising an enduring lifespan.
Smooth Flow Path: With a precisely calculated radius and exceptional finish, the product ensures laminar flow, minimizing pressure drops and turbulence, preventing degradation or retention, and optimizing process efficiency.
Easy Cleaning & Maintenance: Its straightforward design with smooth surfaces, free of moving parts, simplifies cleaning and maintenance, making upkeep delightfully easy.
High Strength & Durability: The robust stainless steel construction combined with sturdy welded joints ensures an extended service life, even when faced with challenging conditions.
Automated Production Compatibility: Engineered for seamless integration into automated orbital welding systems, enhancing your production efficiency and consistency.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to standard sizes such as DN 15 - DN 150 (½" - 6") or others, meticulously tailored to meet your exact needs.
Centerline Radius (R): Delight in our flexible selection from 1.0D, 1.5D, to 2.0D options. Each choice is meticulously crafted to ensure that your specific application requirements are not just met but exceeded, guaranteeing an impeccable fit and exceptional performance.
Pressure Rating: Crafted to withstand demanding conditions, our weld connection offers unparalleled strength. This feature ensures robustness and resilience, expertly accommodating the rigorous needs dictated by your system's design pressure.
Temperature Range: Engineered for excellence, our product is suitable for temperatures ranging from -20°C to +200°C. It is also capable of withstanding higher temperatures intermittently, making it ideal for challenging CIP/SIP processes.
Applicable Standards: Our product is designed to be universally trusted, adhering to global standards such as DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This comprehensive compliance ensures its place as a versatile and reliable choice in any application.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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