| Customization: | Available |
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| Connection: | Welding |
| Shape: | Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability. This ensures smooth and efficient flow management, vital for sophisticated systems.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact. This guarantees the highest level of sanitary performance and long-lasting durability.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols while maintaining aesthetic appeal and functionality.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material, delivering a flawless transition throughout the system.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings, ensuring top-tier hygiene.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances). This precision preparation ensures ease of installation and reliability in high-demand environments.
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended for its unparalleled precision and efficiency. This cutting-edge technique offers a range of impressive benefits, including:
High Purity: Immerse yourself in extraordinary purity with our innovative inert gas shielding method. Expertly crafted, it prevents oxidation, ensuring each weld is immaculately clean and flawless, showcasing the exceptional craftsmanship inherent in every connection.
Consistency: Our groundbreaking automation technology delivers consistently uniform, high-quality, and repeatable welds every single time. Relish the peace of mind that comes with knowing your operations are backed by unwavering performance and dependability.
Smooth Internal Weld Bead: Revel in a seamless or virtually seamless internal weld profile, achieved through precise internal purge gas shielding or meticulous post-weld treatment. This guarantees impeccable hygiene and top-tier performance, effortlessly meeting the highest standards of cleanliness.
High Strength & Seal Integrity: Experience an extraordinarily strong, leak-proof, and durable metallurgical bond. This ensures steadfast performance and reliability across all applications, providing you with the utmost assurance.
Post-Weld Treatment (Optional but Recommended): Enhance the durability and aesthetic appeal of weld zones with this step. Achieve a mirror-like polished finish that not only elevates appearance but also extends the lifespan, ensuring enduring brilliance.Surface Finishing: Transform post-weld zones with electropolishing or mechanical polishing, restoring and even elevating the surface finish and corrosion resistance. This meticulous process eradicates micro-imperfections, matching or exceeding the quality of the parent material.
Primary Application Areas
Food & Beverage Industry: Meticulously crafted for milk, juice, beer, soft drinks, sauces, and edible oil processing lines. Our product ensures you maintain unparalleled quality and cleanliness, crucial to these sensitive industries.
Pharmaceutical & Biotechnology: Ideally suited for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. It guarantees the purity and sterility that are vital for pharmaceutical precision.
Dairy Industry: Dedicated to ensuring exceptional cleanliness and reliability in dairy processing, our product guarantees that your operations meet the highest sanitary standards with ease.
Cosmetics Industry: Maintain the pinnacle of hygiene and product integrity in cosmetic manufacturing. Let your products shine with the pristine quality they truly deserve.
Fine Chemicals (High Purity): Excel in achieving unchallenged purity and compliance in high-stakes chemical processes, ensuring your operations consistently meet the most stringent industry standards.
Universal Fluid Handling: Perfect for any fluid handling system where high cleanliness and sterility are paramount. Protect the integrity of your processes with our exceptional product.
Key Advantages Summary
Exceptional Hygienic Performance: Featuring a superior surface finish and a design free of dead spaces, this product is perfectly suited for comprehensive CIP/SIP cleaning and sterilization, ensuring optimal cleanliness and efficiency.
High Seal Integrity & Reliability: Benefit from a welded connection that offers a permanent, leak-proof seal, guaranteeing unparalleled reliability even in the most challenging environments.
Superior Corrosion Resistance: Made from premium stainless steel, especially 316L, this product excels at resisting corrosive media and harsh cleaning agents, ensuring a long-lasting product life.
Smooth Flow Path: With an exactingly precise radius and superior finish, this product ensures laminar flow, minimizing pressure drops and turbulence, preventing product degradation, and optimizing process efficiency with ease.
Easy Cleaning & Maintenance: Its straightforward design with smooth surfaces and an absence of moving parts simplifies both cleaning and maintenance, making upkeep effortless.
High Strength & Durability: The robust stainless steel construction, paired with resilient welded joints, promises an extended service life, even under the most challenging conditions.
Automated Production Compatibility: Engineered for seamless integration into automated orbital welding systems, this product enhances your production's efficiency and consistency.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to standard sizes ranging from DN 15 to DN 150 (½" to 6") or other specifications, meticulously tailored to your precise requirements.
Centerline Radius (R): Choose from our expertly crafted options of 1.0D, 1.5D, and 2.0D, each engineered to align perfectly with your precise application needs. These specifications are designed for optimal fit and heightened performance, ensuring that your operations run seamlessly.
Pressure Rating: Guided by the intricacies of system design pressure, our robust weld connection is meticulously engineered to provide superior strength. It adeptly accommodates the rigorous demands of diverse applications, offering you unparalleled reliability and durability.
Temperature Range: Depending on the material, our product is generally suitable for temperatures ranging from a chilly -20°C to a steamy +200°C. It is also capable of withstanding even higher temperatures intermittently during Critical Cleaning Processes such as CIP/SIP.
Applicable Standards: Our product is designed to fully comply with globally recognized standards including DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This universal compliance ensures broad applicability and instills trust with every use.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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