| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Product Overview
Introducing our Stainless Steel Sterile Flanges, a pinnacle of precision engineering. Crafted for seamless integration into hygienic fluid transfer systems, they are indispensable for industries where cleanliness and microbial control are non-negotiable. From pharmaceuticals to fine chemicals, our flanges cater to sectors like biotechnology, food & beverage, dairy, and cosmetics. Engineered to support CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols, these flanges promise crevice-free and effortlessly cleanable fluid pathways. They ensure product purity and process integrity, establishing a new standard in contamination control.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Our flanges feature ultra-smooth internal surfaces, polished to an exceptionally low roughness (Ra ≤ 0.8 μm). This design effectively prevents microbial adhesion and residue buildup, ensuring unparalleled hygiene.
- Zero Dead-Leg Design: Seamlessly aligned with pipes and gaskets, our flanges comply with DIN 11866, ISO 2852, SMS 1145, and RJ standards. This eliminates stagnation zones, maintaining system sterility without compromise.
- Integrated Gasket System: Incorporates sterile-grade gaskets, such as PTFE-encapsulated silicone or EPDM. These are securely recessed into flange grooves, eliminating contamination risk and preventing product contact.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Offers outstanding corrosion resistance and can withstand high temperatures up to 250°C. It meets stringent FDA/EC1935 standards for product contact, ensuring lasting reliability and longevity.
- Electropolishing Option: Provides enhanced passivation, maximizing cleanability and delivering a superior hygienic finish.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Designed for quick-install clamps or threaded unions, ensuring leak-proof sealing. They allow rapid disassembly and cleaning, minimizing downtime and enhancing efficiency.
- Uniform Compression: Guarantees even gasket loading, preventing deformation and ensuring consistent performance during SIP/CIP processes.
4. CIP/SIP Compatibility
- Resilient to aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI). These flanges ensure long-lasting performance, even under the most rigorous cleaning conditions.
- With smooth internal geometry, our flanges ensure comprehensive coverage by cleaning and sterilizing agents, providing thorough maintenance and operational excellence.
5. Global Standard Compliance
- Compliant with DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines. This guarantees international compliance and quality assurance.
- Available in sizes ranging from DN 15-150 (½"-6") with multiple pressure ratings, offering versatile options to meet varied application needs.
Typical Applications
- Pharma/Biotech: Ideal for use in fermenters, bioreactors, purification skids, and filling lines, where sterility and precision are of utmost importance.
- Food & Beverage: Perfect solution for dairy processing, juice and beer pipelines, and sauce transfer, ensuring product safety and quality are uncompromised.
- Cosmetics: Suitable for manufacturing emulsions, serums, and perfumes, maintaining product integrity and purity at every stage.
- Fine Chemicals: Designed for distributing high-purity solvents, ensuring consistent performance and preventing contamination.
Summary
Our Stainless Steel Sterile Flanges offer unmatched hygienic performance, tailored for the most critical processes. By integrating advanced metallurgy, dead-leg-free geometry, and standardized connections, they greatly minimize contamination risks while facilitating efficient maintenance. These flanges are the premier choice for systems requiring zero product retention and validated sterility, setting unprecedented benchmarks in the industry.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
){kind=link}