| Customization: | Available |
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| Connection: | Welding |
| Shape: | Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Embrace the pinnacle of welding excellence with our Automated Orbital TIG/GTAW welding. This advanced process is not just recommended but is the key to unlocking the following benefits:
High Purity: Dive into the realm of unmatched purity with our cutting-edge inert gas shielding technique. Specifically engineered to eliminate oxidation, this advanced method ensures that every weld is immaculately clean and flawless, a testament to our superior craftsmanship in every joint.
Consistency: Our pioneering automation technology is your gateway to achieving consistently uniform, high-quality, and repeatable welds. Each execution is a promise of peace of mind, ensuring reliable performance time and time again.
Smooth Internal Weld Bead: Achieve the epitome of seamless internal weld profiles, courtesy of our internal purge gas shielding or precision post-weld treatment. This innovation ensures unmatched hygiene and optimal performance, effortlessly meeting the highest standards of cleanliness.
High Strength & Seal Integrity: Experience the assurance of an exceptionally strong, leak-proof, and durable metallurgical bond. Our welds promise unwavering performance and reliability, tailored for all your application needs.
Post-Weld Treatment (Optional but Recommended): Enhance the very durability and aesthetics of your weld zones with this optional yet highly recommended step, achieving a mirror-like polished finish that elevates both the appearance and lifespan of your product.Surface Finishing: Elevate your post-weld zones with electropolishing or mechanical polishing, a process that revitalizes and enhances surface finish and corrosion resistance. Say goodbye to micro-imperfections and hello to quality that matches or surpasses the original material.
Primary Application Areas
Food & Beverage Industry: Crafted to perfection, our product is ideal for processing milk, juice, beer, soft drinks, sauces, and edible oils. Maintain the uncompromised quality and cleanliness vital to such sensitive industries, with a product that stands for excellence.
Pharmaceutical & Biotechnology: Seamlessly suited for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. Our product ensures the purity and sterility crucial to pharmaceutical precision.
Dairy Industry: Dedicated to providing exceptional cleanliness and reliability in dairy processing, our product ensures your products meet the highest sanitary standards, a commitment to excellence in every drop.
Cosmetics Industry: Elevate your cosmetic manufacturing with our product that upholds the zenith of hygiene and product integrity, delivering the pristine quality your products deserve.
Fine Chemicals (High Purity): Meet and exceed stringent compliance standards in high-stakes chemical processes with our product, delivering unmatched purity for your operations.
Universal Fluid Handling: Perfect for any fluid handling system demanding high cleanliness and sterility assurance, our product safeguards the integrity of your processes, ensuring seamless operations.
Key Advantages Summary
Exceptional Hygienic Performance: Tailored for excellence, our product boasts a superior surface finish and dead-space-free design, ensuring comprehensive CIP/SIP cleaning and sterilization for unparalleled cleanliness and efficiency.
High Seal Integrity & Reliability: With a welded connection that guarantees a permanent, leak-proof seal, our product ensures the highest reliability, even in the most demanding environments.
Superior Corrosion Resistance: Crafted from top-tier stainless steel, particularly 316L, our product excels in resisting corrosive media and harsh cleaning agents, ensuring a resilient and long-lasting lifespan.
Smooth Flow Path: The product's precisely engineered radius and superior finish ensure laminar flow, reducing pressure drops and turbulence, preventing degradation or retention of products, and optimizing process efficiency.
Easy Cleaning & Maintenance: Featuring a straightforward structure with smooth surfaces and no moving parts, our product simplifies cleaning and maintenance, making upkeep an effortless task.
High Strength & Durability: Combining solid stainless steel construction with robust welded joints, our product promises an extended service life, even under challenging conditions.
Automated Production Compatibility: Designed for seamless integration into automated orbital welding systems, our product amplifies your production's efficiency and consistency, setting new standards in manufacturing excellence.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to conventional sizes ranging from DN 15 - DN 150 (½" - 6") or others, our product is perfectly tailored to meet your exact specifications, ensuring an ideal fit for your requirements.
Centerline Radius (R): Select from precise options of 1.0D, 1.5D, or 2.0D. These choices ensure that your specific application demands are met with unmatched precision and performance, seamlessly integrating into your system.
Pressure Rating: Defined by your system's design pressure, this robust weld connection promises unparalleled strength. It is engineered to withstand the most demanding environments with ease and reliability.
Temperature Range: Depending on material choice, this product is ideally suited for temperatures ranging from -20°C to +200°C. It is also prepared to handle higher temperatures during critical CIP/SIP processes, making it incredibly versatile.
Applicable Standards: This product adheres to a comprehensive range of global benchmarks, including DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This compliance guarantees worldwide compatibility and instills confidence in its universal application.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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