| Customization: | Available |
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| Connection: | Welding |
| Shape: | Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended. This sophisticated process offers:
High Purity: Indulge in the epitome of purity with our cutting-edge inert gas shielding technique, meticulously engineered to nullify oxidation. This groundbreaking approach guarantees that each weld is as pristine as possible, showcasing the unparalleled artistry and precision inherent in every connection we craft.
Consistency: Embrace the unparalleled assurance of dependability with our cutting-edge automation technology, designed to deliver uniform, high-quality, and repeatable welds consistently. Experience peace of mind with every application, knowing that our unwavering performance standards are at your service.
Smooth Internal Weld Bead: Revel in the seamless perfection of our internal weld profiles, achieved through expertly controlled internal purge gas shielding or precise post-weld treatment. This innovation ensures optimal hygiene and performance, effortlessly aligning with the most stringent cleanliness standards.
High Strength & Seal Integrity: Our welding process delivers an extraordinarily robust, leak-proof metallurgical bond, assuring unparalleled performance and reliability across diverse applications, no matter the demands or challenges.
Post-Weld Treatment (Optional but Recommended): Enhance the durability and visual appeal of weld zones through our optional post-weld treatment process, achieving a mirror-like finish that not only elevates appearance but also extends the product's lifespan exponentially.Surface Finishing: By electropolishing or mechanically polishing post-weld zones, we rejuvenate and elevate the surface finish and its corrosion resistance. This meticulous process eradicates micro-imperfections, ensuring the surface quality matches or exceeds that of the original material.
Primary Application Areas
Food & Beverage Industry: Meticulously crafted for milk, juice, beer, soft drinks, sauces, and edible oil processing lines, our product guarantees unyielding quality and cleanliness, essential for maintaining standards in such sensitive applications.
Pharmaceutical & Biotechnology: Ideal for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing, our product ensures the purity and sterility crucial for pharmaceutical excellence.
Dairy Industry: Our commitment to exceptional cleanliness and reliability in dairy processing is unwavering, ensuring that your dairy products consistently meet and exceed the highest sanitary standards.
Cosmetics Industry: We maintain the utmost standards of hygiene and product integrity in cosmetic manufacturing, ensuring that your cosmetic products boast the pristine quality they inherently deserve.
Fine Chemicals (High Purity): Achieve unparalleled purity and compliance in high-stakes chemical processes, ensuring that your operations consistently meet the most rigorous industry standards and requirements.
Universal Fluid Handling: Perfect for any fluid handling system, our product offers unmatched cleanliness and sterility assurance, safeguarding the integrity and precision of your critical processes.
Key Advantages Summary
Exceptional Hygienic Performance: With an outstanding surface finish and a design free of dead spaces, our product is specifically crafted for efficient CIP/SIP cleaning and sterilization, ensuring unparalleled cleanliness and operational efficiency.
High Seal Integrity & Reliability: Our welded connections are engineered to provide a permanent, leak-proof seal, guaranteeing superior reliability in even the most demanding conditions and environments.
Superior Corrosion Resistance: Constructed from top-tier stainless steel, particularly 316L, our product excels in resisting corrosive substances and aggressive cleaning agents, promising exceptional durability and longevity.
Smooth Flow Path: With a meticulously calculated radius and exceptional finish, our product guarantees laminar flow, minimizing pressure drops and turbulence, thus preventing product degradation and optimizing process efficiency.
Easy Cleaning & Maintenance: Its simple structure with smooth surfaces and absence of moving parts make cleaning and maintenance exceptionally straightforward, ensuring hassle-free upkeep.
High Strength & Durability: Featuring solid stainless steel construction and robust welded joints, our product promises a long service life, even in the most challenging operational conditions.
Automated Production Compatibility: Designed for seamless integration into automated orbital welding systems, our product enhances production efficiency and consistency, fitting flawlessly into high-tech manufacturing environments.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Tailored to fit conventional sizes such as DN 15 - DN 150 (½" - 6") or customized to meet your exact specifications, our product provides the perfect fit for your requirements.
Centerline Radius (R): Opt for precision with our versatile selection of radii: 1.0D, 1.5D, and 2.0D. Each option is crafted to seamlessly fit your specific application requirements, ensuring not just a perfect fit but also unparalleled performance.
Pressure Rating: Engineered to align with your system's design pressure, our robust welding connection delivers exceptional strength. This ensures it withstands the most demanding scenarios, offering reliability and peace of mind in any high-pressure environment.
Temperature Range: Our product excels in diverse conditions, withstanding temperatures from -20°C to +200°C. Additionally, it can handle even higher temperatures temporarily, making it ideal for rigorous CIP/SIP processes where extreme conditions are briefly encountered.
Applicable Standards: Our product not only meets but exceeds global industry standards such as DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This compliance guarantees broad applicability and instills confidence in its use worldwide.
In Summary, our Cold Pressed Durable Sanitary Stainless Steel 90° Welding Elbow embodies superior quality, compliance, and performance, making it the ideal choice for those who demand the best.76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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