Explore the robust and highly reliable Stainless Steel Sterile Flange, engineered by Wenzhou Safety Stainless Steel Co., Ltd. This flange is pivotal for heavy-duty aseptic beverage solutions, offering unmatched durability and versatility essential for maintaining the highest standards of hygiene and performance in demanding environments. Choose our product for excellence in both quality and reliability, tailored to meet the stringent requirements of your industry.
Product Description
Product Overview
Introducing our Stainless Steel Sterile Flanges: expertly crafted, precision-engineered connection marvels designed for the most demanding hygienic fluid transfer systems. When absolute cleanliness and microbial control are non-negotiable, our flanges are indispensable in industries such as pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. These components meet the highest standards of CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols, offering you seamless, crevice-free, and effortlessly cleanable fluid pathways that ensure your products remain pure and your processes maintain integrity.
Key Features & Benefits
1. Hygienic Design
- Achieve unparalleled cleanliness with our mirror-polished surfaces; the internal surfaces achieve ultra-low roughness (Ra ≤ 0.8 μm) to deter microbial adhesion and prevent residue buildup.
- Zero Dead-Leg Design: Our flanges are meticulously crafted to align perfectly with pipes and gaskets (adhering to DIN 11866, ISO 2852, SMS 1145, RJ standards), effectively eliminating stagnation zones and guaranteeing optimal flow and hygiene.
- Integrated Gasket System: Featuring sterile-grade gaskets, such as PTFE-encapsulated silicone/EPDM, intricately recessed into flange grooves to prevent product contact, thus maintaining aseptic conditions.
2. Premium Material Construction
- Made from superior 316L/304L Stainless Steel for exceptional corrosion resistance and high-temperature endurance (up to 250°C), fully compliant with FDA/EC1935 standards for safe product contact.
- Electropolishing Option: Choose this for enhanced passivation, achieving peak cleanability and surface protection.
3. Reliable Sterile Sealing
- Opt for Tri-Clamp/SMS/RJT connections for effortless quick-install clamps or threaded unions, ensuring leak-proof sealing and facilitating rapid disassembly for intensive cleaning.
- Uniform Compression: Our innovative design ensures even gasket loading, preventing deformation and securing consistent SIP/CIP performance every single time.
4. CIP/SIP Compatibility
- These flanges are expertly engineered to withstand aggressive cleaning agents (acids/alkalis) and steam sterilization processes (≥121°C, 15+ PSI) without compromising their structural integrity.
- Sleek internal geometry ensures complete coverage by cleaning and sterilizing agents, guaranteeing comprehensive internal sanitation.
5. Global Standard Compliance
- Strictly adheres to international standards: DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Available in a versatile range of sizes (DN 15-150 or ½"-6") and offers multiple pressure ratings to meet your specific operational requirements.
Typical Applications
- Pharma/Biotech: Perfect for deployment in fermenters, bioreactors, purification skids, and filling lines.
- Food & Beverage: Ideal for dairy processing, juice, and beer pipelines, as well as sauce transfer.
- Cosmetics: Tailored for manufacturing processes involving emulsions, serums, and perfumes.
- Fine Chemicals: Best suited for high-purity solvent distribution applications.
Summary
Our Stainless Steel Sterile Flanges epitomize hygienic excellence for critical processes. By incorporating cutting-edge metallurgy, dead-leg-free geometry, and standardized connections, they minimize contamination risks and streamline maintenance. The optimal choice for systems demanding zero product retention and validated sterility, these flanges are indispensable for impeccable fluid management.
Product Parameters
Fluid Media |
Chemical compatibility, temperature, viscosity. |
Process |
CIP/SIP frequency, sterilization parameters (T/P). |
Connection Type |
Clamp, threaded, weld-neck (with post-weld polish) |
Gasket Material |
EPDM, silicone, FKM/Viton, PTFE |
Body Material |
304;304L;316;316L |
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FAQ
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.