Discover unparalleled safety and precision with our Stainless Steel 3PC Manual Tank Bottom Valve. Crafted to perfection, it features a robust locking mechanism, ensuring your operations remain secure and efficient.
Product Description
Structure & Design Features
- Three-piece structure (3PC): Expertly crafted, this design includes a valve body, bonnet, and connecting flange, allowing for seamless installation and effortless maintenance. The innovatively designed arc-shaped flange can be pre-welded to the tank bottom before valve assembly, effectively preventing heat damage and greatly reducing residual dead legs, as emphasized in our reference materials.
- Tilted stem design: With an ingenious angle of approximately 105°, this stem design optimizes space efficiency at tank bottoms, adeptly preventing material buildup and ensuring the smoothest fluid discharge.
- Mirror polishing: Our internal surfaces are polished to a refined smoothness, ranging from 0.2-0.45μm and achieving 0.25μm in select models. This meticulous attention to detail allows us to meet the most stringent hygienic standards, greatly minimizing media residue.
- Self-cleaning capability: The strategic 35° installation angle, combined with an arc-shaped connection, enhances the efficiency of self-draining, ensuring minimal residue accumulation for optimal cleanliness.
2. Materials & Sealing
- Body material: Crafted from SUS304/SUS316L stainless steel, this material offers unparalleled corrosion resistance, making it ideal for sterile environments such as food and pharmaceutical industries.
- Sealing materials: Select from options including PTFE, EPDM, and FPM, each offering FDA-compliant variants designed for handling high-temperature or corrosive media.
- Safety enhancements: Certain models feature state-of-the-art fire-safe designs that ensure metal-to-metal sealing in case of fire. Additionally, anti-static devices with spring-loaded ball bearings safely discharge static electricity.
3. Technical Specifications
- Port sizes: Our valves are available in a versatile range from DN10-DN100 (1/2"-4"), with specific models offering DN20-DN80 (3/4"-3"), perfectly catering to diverse requirements.
- Pressure rating: Engineered to withstand pressures up to ≤10 bar (145 psi), with some variants designed to endure up to an impressive 6.4 MPa.
- Temperature range:
- EPDM seals: Operate efficiently across a range of -20~135°C.
- FPM seals: Capable of withstanding extreme temperatures, from -30~230°C.
- Connections: Offering a comprehensive array of connection types, including Tri-clamp, welded, sanitary flange, threaded, or quick-disconnect, all adhering to DIN/SMS standards.
4. Applications
- Industries: Ideal for pharmaceuticals, dairy, beverages, and bioengineering, these valves are essential for use in fermentation tanks, mixing vessels, and CIP/SIP-compatible equipment requiring zero-residue discharge.
- Functionality: Designed to ensure dead-leg-free drainage, enabling thorough material mixing within agitated tanks, and simplifying cleaning processes significantly.
5. Additional Advantages
- Easy maintenance: The adjustable upper seal design allows for quick leak repairs without the need for full disassembly, saving both time and effort.
- Upgradability: Initially designed for manual operation, our valves have the potential for enhancement with optional pneumatic actuators, offering automated control capabilities.
- Certifications: Equipped with ISO 5211-compliant mounting pads, enabling direct actuator installation, effectively reducing accessory costs and enhancing versatility.
Product Parameters
Model NO. |
Q11F |
Driving Mode |
Manual |
Temperature |
Normal Temperature |
Connection Form |
Clamp |
Pressure |
PN16 |
Specification |
3/8" - 4" |
Origin |
China |
Production Capacity |
10000 PCS/Month |
HS Code |
8481804090 |
Material |
SS201,SS304,SS304L,SS316,SS316L |
Package |
Carton and Plywood Case |
Shipment Time |
25days |
Trademark |
SafetySS |
Gasket Sealing |
PTFE/RPTFE/PPL |
Structure |
Floating Ball Valve |
Standard |
GB/ANSI/DIN/JIS |
Application |
Industrial Usage, Water Industrial Usage, Household Usage |
Channel |
Straight Through Type |
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FAQ
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.