| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing our Stainless Steel Sterile Flanges: meticulously crafted, precision-engineered connection components that redefine hygienic fluid transfer systems where absolute cleanliness and microbial control are non-negotiable. Essential for critical industries like pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals, these flanges are engineered to meet and exceed stringent CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols. Experience flawless, crevice-free, and effortlessly cleanable fluid pathways that uphold product purity and process integrity with unparalleled efficiency.
Key Features & Benefits
1. Hygienic Design
- Revel in superior cleanliness with our mirror-polished surfaces; internal surfaces are meticulously polished to ultra-low roughness (Ra ≤ 0.8 μm) to deter microbial adhesion and residue accumulation.
- Zero Dead-Leg Design: Expertly engineered for seamless alignment with pipes and gaskets (meeting DIN 11866, ISO 2852, SMS 1145, RJ standards), our flanges eliminate stagnation zones, ensuring optimal flow and hygiene are maintained.
- Integrated Gasket System: Featuring sterile-grade gaskets, such as PTFE-encapsulated silicone/EPDM, skillfully recessed into flange grooves to avoid product contact, thereby maintaining sterile conditions effortlessly.
2. Premium Material Construction
- Crafted from high-grade 316L/304L Stainless Steel for unrivaled corrosion resistance and high-temperature tolerance (up to 250°C), compliant with FDA/EC1935 standards for safe and reliable product contact.
- Electropolishing Option: Choose enhanced passivation for maximum cleanability and surface protection, elevating the durability and hygiene of your systems.
3. Reliable Sterile Sealing
- Opt for Tri-Clamp/SMS/RJT connections for rapid-install clamps or threaded unions, guaranteeing leak-proof sealing and enabling swift disassembly for comprehensive cleaning.
- Uniform Compression: Our design ensures even gasket loading, preventing deformation and securing consistent SIP/CIP performance every time, safeguarding your operations.
4.CIP/SIP Compatibility
- These flanges are engineered to endure aggressive cleaning agents (acids/alkalis) and steam sterilization processes (≥121°C, 15+ PSI) without compromising structural integrity.
- Smooth internal geometry ensures complete coverage by cleaning and sterilizing agents, delivering thorough and comprehensive internal cleaning.
5. Global Standard Compliance
- Strictly adheres to global standards: DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines, ensuring universal compatibility and reliability.
- Available in a versatile array of sizes (DN 15-150 or ½"-6") and various pressure ratings to perfectly accommodate your unique requirements.
Typical Applications
- Pharma/Biotech: Perfect for use in fermenters, bioreactors, purification skids, and filling lines, ensuring sterile and efficient operations.
- Food & Beverage: Ideal for dairy processing, juice and beer pipelines, and sauce transfer, ensuring product integrity and safety.
- Cosmetics: Tailored for emulsion, serum, and perfume manufacturing processes, guaranteeing product quality and consistency.
- Fine Chemicals: Optimal for high-purity solvent distribution applications, maintaining absolute purity and performance.
Summary
Our Stainless Steel Sterile Flanges are the pinnacle of hygienic performance for critical processes. By incorporating advanced metallurgy, dead-leg-free geometry, and standardized connections, they significantly reduce contamination risks and facilitate efficient maintenance. Ideal for systems demanding zero product retention and validated sterility, these flanges are the definitive choice for pristine fluid management, ensuring your operations maintain peak performance and reliability.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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