| Customization: | Available |
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| Connection: | Welding, Welding |
| Shape: | Equal, Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Harness the power of Automated Orbital TIG/GTAW welding—a cutting-edge technique that offers unmatched precision and control. This advanced process is highly recommended for its ability to deliver:
High Purity: Unlock the pinnacle of purity with our sophisticated inert gas shielding system. This meticulously crafted technique effectively prevents oxidation, ensuring each weld is impeccably clean and flawless. Experience the embodiment of superior craftsmanship in every connection, standing as a testament to our uncompromising commitment to excellence.
Consistency: Benefit from our state-of-the-art automation technology that ensures each weld is consistently uniform, exceptionally high in quality, and repeatable every time, providing the confidence and peace of mind that come with reliable and consistent performance.
Smooth Internal Weld Bead: Revel in the luxury of a seamless or nearly seamless internal weld profile, expertly achieved through internal purge gas shielding or precise post-weld treatments. This results in impeccable hygiene and top-tier performance, effortlessly meeting and surpassing the highest standards of cleanliness.
High Strength & Seal Integrity: Enjoy the peace of mind that comes from a weld that produces an exceptionally strong, leak-proof, and durable metallurgical bond. This ensures unwavering performance and reliability, no matter the application, standing resilient against even the toughest challenges.
Post-Weld Treatment (Optional but Recommended): Elevate your product's durability and aesthetic appeal with our optional but highly recommended post-weld treatment. This step provides a mirror-like polished finish, enhancing both the appearance and longevity of weld zones.Surface Finishing: Post-weld zones can be electropolished or mechanically polished, restoring or even enhancing the surface's finish and corrosion resistance. This meticulous process eradicates micro-imperfections, ensuring that the final product's quality matches or surpasses that of the parent material.
Primary Application Areas
Food & Beverage Industry: Our product is meticulously designed to meet the unique demands of milk, juice, beer, soft drinks, sauces, and edible oil processing lines. Ensure uncompromised quality and cleanliness in every drop, vital for maintaining the integrity of such sensitive industries.
Pharmaceutical & Biotechnology: Tailored to perfection for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. Our product guarantees the purity and sterility critical for the precision and safety of pharmaceutical applications.
Dairy Industry: Committed to delivering exceptional cleanliness and reliability in dairy processing, our product ensures your end products adhere to the highest sanitary standards, safeguarding quality from start to finish.
Cosmetics Industry: Maintain the highest standards of hygiene and product integrity throughout cosmetic manufacturing. Our product ensures your products possess the pristine quality they deserve, leaving no room for compromise.
Fine Chemicals (High Purity): Achieve exceptional purity and compliance in high-stakes chemical processes with our product, ensuring your operations meet the most stringent requirements without compromise.
Universal Fluid Handling: Perfectly suited for any fluid handling system where high cleanliness and sterility assurance are paramount, safeguarding the integrity of your processes and ensuring smooth, uninterrupted operations.
Key Advantages Summary
Exceptional Hygienic Performance: With a superior surface finish and a design free of dead spaces, this product is expertly crafted for comprehensive CIP/SIP cleaning and sterilization. Ensure the highest levels of cleanliness and efficiency, tailored for the most demanding hygienic applications.
High Seal Integrity & Reliability: Experience the unmatched reliability of a welded connection that provides a permanent, leak-proof seal. Even in the most demanding environments, count on unwavering performance and trust in the integrity of every weld.
Superior Corrosion Resistance: Made from premium stainless steel, especially 316L, our product excels in resisting corrosive media and harsh cleaning agents, promising an extended lifespan and enduring performance.
Smooth Flow Path: Featuring a meticulously precise radius and superior finish, our product ensures laminar flow, reducing pressure drops and turbulence. This optimizes process efficiency by preventing product degradation and retention.
Easy Cleaning & Maintenance: With a straightforward structure and smooth surfaces devoid of moving parts, cleaning and maintenance become effortless tasks, simplifying upkeep while maintaining high performance.
High Strength & Durability: Boasting solid stainless steel construction and robust welded joints, our product promises long-lasting service life even under the most challenging conditions, ensuring reliability and strength that stand the test of time.
Automated Production Compatibility: Expertly designed for seamless integration into automated orbital welding systems, our product enhances production efficiency and consistency, making it a vital component of cutting-edge manufacturing processes.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Fully customizable to popular sizes like DN 15 - DN 150 (½" - 6") or tailored to meet your specific needs, ensuring perfect compatibility with your system's requirements.
Centerline Radius (R): Tailor your choice with options from 1.0D, 1.5D, to 2.0D, ensuring a precise match to your application requirements. This selection promises an optimal fit and elevated performance, making it the perfect choice for your unique project needs.
Pressure Rating: Predominantly determined by the system's design pressure, the robust weld connection inherent in our product offers unparalleled strength to meet even the most rigorous demands, ensuring durability and reliability in every application.
Temperature Range: While material-dependent, our product is generally suitable for temperatures ranging from -20°C to +200°C. Additionally, it can withstand higher temperatures intermittently during CIP/SIP processes, making it a versatile choice for various operational conditions.
Applicable Standards: Our product is fully compliant with an array of global standards, including DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This compliance ensures universal applicability, providing you with utmost trust and confidence in its utilization across different regions and applications.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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