| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing the meticulously crafted Stainless Steel Sterile Flanges, your essential solution for hygienic fluid transfer systems where absolute cleanliness and superior microbial control are paramount. These flanges are indispensable across a spectrum of industries including pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. They are engineered to support CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols, ensuring seamless, crevice-free, and effortlessly cleanable fluid pathways. This design guarantees the highest level of product purity and process integrity, making them a cornerstone in maintaining operational excellence.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Experience ultra-low roughness (Ra ≤ 0.8 μm) on internal surfaces, meticulously polished to prevent microbial adhesion and residue buildup, ensuring an immaculate environment.
- Zero Dead-Leg Design: Achieve unmatched fluid dynamics with seamless pipe/gasket alignment (per DIN 11866, ISO 2852, SMS 1145, RJ standards), eliminating stagnation zones for optimal flow.
- Integrated Gasket System: Benefit from sterile-grade gaskets, such as PTFE-encapsulated silicone/EPDM, strategically recessed into flange grooves to eliminate product contact and optimize hygiene.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Unmatched in corrosion resistance and high-temperature tolerance (up to 250°C), this material is compliant with FDA/EC1935 standards for product contact, ensuring safety and durability.
- Electropolishing Option: Elevate cleanability to new heights with enhanced passivation, providing a smooth, contaminant-resistant surface.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Quick-install clamps or threaded unions promise leak-proof sealing and permit rapid disassembly for effortless cleaning, boosting operational efficiency.
- Uniform Compression: Even gasket loading is crucial to preventing deformation, ensuring consistent SIP/CIP performance for reliable system operations.
4. CIP/SIP Compatibility
- Designed to withstand aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI) for uncompromised hygiene maintenance.
- The smooth internal geometry guarantees complete coverage by cleaning/sterilizing agents, leaving no room for compromise.
5. Global Standard Compliance
- Adheres to DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines, ensuring worldwide compatibility and peace of mind for all applications.
- Available in a range of DN 15-150 (½"-6") sizes and multiple pressure ratings, offering versatility to meet diverse operational needs.
Typical Applications
- Pharma/Biotech: Ideal for fermenters, bioreactors, purification skids, and filling lines, where precision and sterility are non-negotiable.
- Food & Beverage: Perfectly suited for dairy processing, juice/beer pipelines, and sauce transfer, ensuring purity and taste preservation.
- Cosmetics: Essential in the manufacturing of emulsion, serum, and perfumes, where product integrity is key.
- Fine Chemicals: Facilitates high-purity solvent distribution, maintaining chemical integrity and functional excellence.
Summary
Stainless Steel Sterile Flanges stand as a testament to uncompromising hygienic performance tailored for critical processes. By marrying advanced metallurgy with dead-leg-free geometry and standardized connections, these flanges drastically reduce contamination risks while streamlining maintenance. They are the quintessential choice for systems demanding zero product retention and validated sterility, ensuring your operations are both efficient and secure.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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