| Customization: | Available |
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| Connection: | Welding, Welding |
| Shape: | Equal, Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended. This sophisticated process offers:
High Purity: Dive into a realm of unmatched purity with our innovative inert gas shielding technique. This advanced method expertly prevents oxidation, ensuring each weld emerges spotless and flawless. The superior craftsmanship behind every connection is showcased in the immaculate cleanliness, promising a pristine quality that stands as a testament to excellence.
Consistency: Witness the pinnacle of technology with our state-of-the-art automation systems. They deliver uniform, high-quality, and repeatable welds, time after time, thus guaranteeing unmatched reliability and performance. Rest assured with the peace of mind that comes from knowing every weld is crafted with precision and consistency.
Smooth Internal Weld Bead: Experience the elegance of a seamless or virtually seamless internal weld profile. Achieved through meticulous internal purge gas shielding or precise post-weld treatments, this feature ensures impeccable hygiene and peak performance, effortlessly meeting the most rigorous cleanliness standards.
High Strength & Seal Integrity: Our welds create exceptionally strong, leak-proof, and enduring metallurgical bonds, ensuring steadfast performance and reliability. With unwavering integrity, our products excel in every application, providing you with peace of mind and unyielding strength.
Post-Weld Treatment (Optional but Recommended): Enhance the durability and allure of weld zones with our recommended post-weld treatment. This step adds a mirror-like polished finish, advancing both the aesthetic appeal and lifespan of your product.Surface Finishing: Elevate your product with our meticulous surface finishing options. Post-weld zones can be electropolished or mechanically polished, restoring and even enhancing surface quality and corrosion resistance. This process eliminates micro-imperfections, ensuring a finish that matches or surpasses the parent material's excellence.
Primary Application Areas
Food & Beverage Industry: Perfectly engineered for milk, juice, beer, soft drinks, sauces, and edible oil processing lines, our product ensures uncompromised quality and cleanliness. Essential for maintaining the integrity of sensitive industries, our solution stands as a beacon of reliability and safety.
Pharmaceutical & Biotechnology: Ideally suited for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. Our product guarantees the highest levels of purity and sterility, crucial for precision in pharmaceutical applications.
Dairy Industry: Committed to maintaining exceptional cleanliness and reliability in dairy processing, our product ensures your operations meet the highest sanitary standards, thereby safeguarding product integrity.
Cosmetics Industry: Upholding the pinnacle of hygiene and product integrity in cosmetic manufacturing, our solutions ensure your products present with the pristine quality they deserve.
Fine Chemicals (High Purity): Achieve unrivaled purity and compliance in critical chemical processes with our product, ensuring your operations meet the most demanding purity standards.
Universal Fluid Handling: Tailored for any fluid handling system where cleanliness and sterility are paramount, our product safeguards the integrity of your processes, ensuring seamless operations.
Key Advantages Summary
Exceptional Hygienic Performance: With a superior surface finish and dead-space-free design, our product is custom-made for comprehensive CIP/SIP cleaning and sterilization. This ensures the utmost in cleanliness and operational efficiency.
High Seal Integrity & Reliability: Our welded connections create a permanent, leak-proof seal, providing the highest level of reliability, even in the most demanding environments.
Superior Corrosion Resistance: Crafted from premium stainless steel, particularly 316L, our product excels at resisting corrosive media and harsh cleaning agents, guaranteeing a robust, long-lasting lifespan.
Smooth Flow Path: With a meticulously precise radius and superior finish, our product ensures laminar flow, significantly reducing pressure drops and turbulence. This prevents product degradation or retention, thereby optimizing process efficiency.
Easy Cleaning & Maintenance: Thanks to its straightforward design and smooth surfaces, devoid of moving parts, cleaning and maintenance become effortlessly simple, making upkeep a breeze.
High Strength & Durability: Our solid stainless steel construction, paired with robust welded joints, ensures an extended service life, even under the most challenging conditions.
Automated Production Compatibility: Specifically designed for flawless integration into automated orbital welding systems, our product enhances your production's efficiency and consistency, setting a new standard in manufacturing.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to conventional sizes such as DN 15 - DN 150 (½" - 6") or others, our product is perfectly tailored to meet your precise requirements.
Centerline Radius (R): With flexibility in design, our range offers options of 1.0D, 1.5D, and 2.0D, ensuring that you find the perfect fit for your precise application needs. This versatility promises optimal performance and efficiency.
Pressure Rating: Crafted for excellence, the pressure rating is largely dictated by your system's design, allowing this robust weld connection to offer outstanding strength and durability, perfect for handling even the most demanding conditions.
Temperature Range: This product's material versatility allows it to perform seamlessly from -20°C to +200°C, with the capability to endure even higher temperatures temporarily during CIP/SIP processes. This ensures reliability and consistency in diverse environments.
Applicable Standards: Our product meets and exceeds global standards such as DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This ensures universal applicability and reliability, making it a trusted choice worldwide.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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