| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Our Stainless Steel Sterile Flanges are the epitome of engineering excellence, crafted meticulously for industries where hygiene is paramount. These components are indispensable for seamless fluid transfer, ensuring impeccable cleanliness and robust microbial control. Perfectly suited for pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals, these flanges are tailored to support CIP and SIP protocols, guaranteeing smooth, crevice-less pathways that uphold product purity and process integrity.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Achieve immaculate surface finesse with ultra-low roughness (Ra ≤ 0.8 μm) to resist microbial adherence and prevent residue accumulation.
- Zero Dead-Leg Design: Seamlessly align with various standards (DIN 11866, ISO 2852, SMS 1145, RJ) to eradicate stagnation zones for optimal hygiene.
- Integrated Gasket System: Boasts sterile-grade gaskets like PTFE-encapsulated silicone/EPDM, securely seated in flange grooves to avert direct product contact.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Offers unparalleled corrosion resistance, withstands high temperatures up to 250°C, while adhering to FDA/EC1935 standards for direct product contact.
- Electropolishing Option: Opt for enhanced passivation, achieving supreme cleanability for rigorous sanitary demands.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Facilitates swift clamp or threaded union installations for leak-proof seals, ensuring easy disassembly for thorough cleaning.
- Uniform Compression: Guarantees even gasket pressure to prevent deformation, maintaining stellar CIP/SIP performance consistently.
4. CIP/SIP Compatibility
- Endures harsh cleaning agents (acids/alkalis) and steam sterilization at temperatures ≥121°C and pressure 15+ PSI.
- Flawless internal geometry for comprehensive coverage by cleaning and sterilizing agents.
5. Global Standard Compliance
- Adheres to stringent standards including DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Available in an extensive range of sizes from DN 15-150 (½"-6") and multiple pressure ratings to meet diverse needs.
Typical Applications
- Pharma/Biotech: Perfect for fermenters, bioreactors, purification skids, and filling lines where sterility is non-negotiable.
- Food & Beverage: Ideal for dairy processing, juice and beer pipelines, and sauce transfer, maintaining product integrity.
- Cosmetics: Tailored for emulsion, serum, and perfume manufacturing, ensuring flawless production standards.
- Fine Chemicals: Facilitates high-purity solvent distribution with precision and reliability.
Summary
Our Stainless Steel Sterile Flanges set a new benchmark for sanitary performance in critical processing applications. By fusing superior metallurgy with an innovative dead-leg-free design and standardized connections, these flanges drastically reduce contamination risks while streamlining maintenance processes. They are the quintessential choice for systems requiring absolute sterility and zero product retention.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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