| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing our Stainless Steel Sterile Flanges, an epitome of precision craftsmanship, meticulously engineered for flawless integration into sanitary fluid transfer systems. These indispensable components cater to sectors where immaculate cleanliness and microbial control are of utmost importance, including pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. Supporting both CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols, they ensure smooth, crevice-free, and easily cleanable fluid pathways, upholding product purity and process integrity, and establishing new standards in contamination control.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Our flanges feature ultra-smooth internal surfaces polished to an exceptionally low roughness (Ra ≤ 0.8 μm), effectively thwarting microbial adhesion and residue buildup, thereby ensuring the pinnacle of hygiene.
- Zero Dead-Leg Design: Expertly designed for seamless alignment with pipes and gaskets (adhering to DIN 11866, ISO 2852, SMS 1145, RJ standards), eliminating any stagnation zones that could compromise system sterility.
- Integrated Gasket System: Incorporating sterile-grade gaskets, such as PTFE-encapsulated silicone or EPDM, securely recessed into flange grooves to avert any product contact and contamination risk.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Exhibits outstanding corrosion resistance, withstands elevated temperatures (up to 250°C), and complies with stringent FDA/EC1935 standards for product contact, assuring durability and reliability.
- Electropolishing Option: Provides enhanced passivation, optimizing surface cleanability and delivering an exceptional hygienic finish.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Crafted for quick-install clamps or threaded unions, ensuring leak-proof sealing while allowing rapid disassembly and cleaning, thus minimizing operational downtime.
- Uniform Compression: Ensures consistent gasket loading, preventing deformation and guaranteeing reliable performance during SIP/CIP processes.
4. CIP/SIP Compatibility
- Resilient to aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI), ensuring enduring performance even under stringent cleaning conditions.
- Featuring a sleek internal geometry, ensuring comprehensive coverage by cleaning and sterilizing agents for thorough maintenance and operational excellence.
5. Global Standard Compliance
- Compliant with DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines, ensuring international standard compliance and quality assurance.
- Available in sizes ranging from DN 15-150 (½"-6") and various pressure ratings, offering versatile solutions for diverse application needs.
Typical Applications
- Pharma/Biotech: Exceptional for fermenters, bioreactors, purification skids, and filling lines, where sterility and precision are essential.
- Food & Beverage: Perfect for dairy processing, juice and beer pipelines, and sauce transfer, ensuring uncompromised product safety and quality.
- Cosmetics: Ideal for emulsion, serum, and perfume manufacturing, preserving product integrity and purity.
- Fine Chemicals: Crafted for high-purity solvent distribution, ensuring consistent performance without the risk of contamination.
Summary
Our Stainless Steel Sterile Flanges offer unparalleled hygienic performance, specifically designed for critical processes. By incorporating advanced metallurgy, dead-leg-free geometry, and standardized connections, they dramatically reduce contamination risks and enable efficient maintenance. These flanges are the prime selection for systems requiring zero product retention and validated sterility, setting unprecedented benchmarks in industry standards.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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