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| Customization: | Available |
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| Application: | Aerospace Industry, Automotive Industry, Chemical Transfer, Food Processing, HVAC Systems, Petroleum Industry, Steam Handling |
| Certification: | CE, ISO9001 |
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Product Overview
Introducing our cutting-edge Metal Bellows, featuring clamp-type sanitary quick-connectors. These are the ultimate flexible connecting pipes crafted for sectors where hygiene is paramount, such as food, pharmaceuticals, and bioengineering. With standout features like quick-installation clamp connectors elegantly paired with stainless steel bellows, they offer rapid assembly/disassembly, impeccable sterile sealing, and seamless fluid transfer.
Core Structure and Materials
1. Bellows Body:
- Crafted from premium 304 or 316L stainless steel bellows, these components boast high-precision polished surfaces (commonly Ra ≤ 0.8μm), which are designed to eliminate dead angles, ensure effortless cleaning, and offer robust corrosion resistance.
- Certain models are enhanced with double-layer stainless steel mesh sleeves, amplifying pressure resistance and mechanical fatigue resilience.
2. Clamp-Type Quick-Connectors:
- Ingenious grooved clamp design enables tool-free, swift connection and secure sealing.
- Sealing materials are typically top-grade EPDM or PTFE, suitable for food applications.
3. Auxiliary Components:
- Options include insulation layers for temperature-sensitive media or explosion-proof features for hazardous environments.
Key Features and Advantages
- Sanitary Design:
Seamlessly smooth surface ensures no residue, compliant with GMP and FDA certifications, making it ideal for sterile environments.
- Quick Assembly/Disassembly:
Clamp connectors allow tool-free connections, dramatically cutting down equipment cleaning and maintenance times.
- High Flexibility and Pressure Resistance:
The innovative bellows structure adeptly compensates for pipeline displacement (due to vibration or thermal expansion), withstanding a working pressure range of 0-1.6 MPa and a temperature range from -50°C to 200°C.
- Strong Compatibility:
Compatible with an array of standard equipment such as pumps, valves, tanks, and fermentation equipment, accommodating common diameters from DN15 to DN150 (1/2" to 6").
Applications
- Food and Beverage: Essential for dairy, beer, and juice transfer pipelines.
- Biopharmaceuticals: Ideal connections for fermentation tanks, centrifuges, and purification systems.
- Medical Devices: Perfect for sterile fluid transfer and equipment interfaces.
- Chemical Industry: Facilitates high-purity chemical media transfer.
Selection and Installation Guide
1. Diameter Selection: Select the nominal pipe diameter (e.g., DN50 for 2-inch pipelines) based on specific flow rate requirements.
2. Pressure and Temperature: Confirm system operating parameters to ensure they remain within safe limits.
3. Connection Method: Verify the compatibility of connector types (such as welded or threaded) with existing equipment.
4. Installation Notes:
- Avoid excessive bending or twisting of the bellows to prevent potential damage to the mesh sleeve.
- Conduct regular inspections of sealing rings for signs of wear; it is advisable to replace them annually.
Summary
This innovative product is engineered to meet the critical needs of high-hygiene industries for fluid transfer, sealing, efficiency, and cleanliness. Its sanitary design, quick-connect technology, and sturdy flexible structure make it an indispensable component in modern production lines.
| Bellows Body | 304 or 316L |
| Surface Treatment | Mechanical polishing/electropolishing (EP) |
| Size | DN15-DN150 |
| Applications | Food and Beverage;Medical Devices;Chemical Industry and so on.. |
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