| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing the pinnacle of sanitary fluid management—the Stainless Steel Sterile Flanges from Wenzhou Safety Stainless Steel Co., Ltd. These flanges are precision-engineered with meticulous care, serving as essential connection components in hygienic fluid transfer systems. Designed for absolute cleanliness and impeccable microbial control, they are indispensable in critical industries such as pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. Designed to adhere to the most stringent CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols, they ensure smooth, crevice-free fluid pathways that are effortlessly cleanable, preserving both product purity and process integrity to the highest standards.
Key Features & Benefits
1. Hygienic Design
- Revel in outstanding cleanliness with mirror-polished surfaces; our internal surfaces boast ultra-low roughness (Ra ≤ 0.8 μm), effectively preventing microbial adhesion and residue buildup.
- Zero Dead-Leg Design: Seamlessly aligning with pipes and gaskets per DIN 11866, ISO 2852, SMS 1145, RJ standards, our flanges expertly eliminate stagnation zones, ensuring both optimal flow and hygiene.
- Integrated Gasket System: Featuring sterile-grade gaskets like PTFE-encapsulated silicone/EPDM, these are strategically recessed into flange grooves to avert product contact, maintaining stringent aseptic conditions.
2. Premium Material Construction
- Crafted from superior 316L/304L Stainless Steel, our flanges offer unparalleled corrosion resistance and high-temperature tolerance (up to 250°C), fully compliant with FDA/EC1935 standards for safe product contact.
- Electropolishing Option: Opt for this enhanced passivation to achieve the utmost cleanability and surface protection, elevating your system's hygiene levels.
3. Reliable Sterile Sealing
- Select from Tri-Clamp/SMS/RJT connections for rapid, no-fuss assembly with quick-install clamps or threaded unions, guaranteeing leak-proof sealing and enabling swift disassembly for thorough cleaning.
- Uniform Compression: Our design ensures consistent gasket loading to prevent deformation, thus securing reliable SIP/CIP performance with every use.
4. CIP/SIP Compatibility
- Expertly engineered to endure aggressive cleaning agents (acids/alkalis) and withstand robust steam sterilization processes (≥121°C, 15+ PSI) without sacrificing integrity.
- The smooth internal geometry ensures comprehensive coverage by cleaning and sterilizing agents, guaranteeing thorough internal cleaning.
5. Global Standard Compliance
- Rigorously adheres to global standards: DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Offered in a versatile array of sizes (DN 15-150 or ½"-6") and multiple pressure ratings to meticulously meet your specific requirements.
Typical Applications
- Pharma/Biotech: Perfectly suited for use in fermenters, bioreactors, purification skids, and filling lines, accommodating the highest cleanliness demands.
- Food & Beverage: Ideal for dairy processing, juice and beer pipelines, and sauce transfer, ensuring hygiene and safety across the board.
- Cosmetics: Tailored for emulsion, serum, and perfume manufacturing processes, maintaining product purity without compromise.
- Fine Chemicals: Designed for optimal high-purity solvent distribution applications, safeguarding process integrity.
Summary
Experience the ultimate in hygienic performance with our Stainless Steel Sterile Flanges, crafted by Wenzhou Safety Stainless Steel Co., Ltd. The integration of advanced metallurgy, dead-leg-free geometry, and standardized connections minimizes contamination risks and streamlines maintenance efficiency. Perfectly suited for systems demanding zero product retention and validated sterility, these flanges set the benchmark for pristine fluid management.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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