| Customization: | Available |
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| Connection: | Welding, Welding |
| Shape: | Equal, Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Embrace the pinnacle of welding technology with Automated Orbital TIG/GTAW welding. This advanced technique is highly recommended for its outstanding features:
High Purity: Revel in unmatched purity through our cutting-edge inert gas shielding technique, meticulously crafted to thwart oxidation. This guarantees each weld is not just clean but supremely flawless, a testament to the exquisite craftsmanship that underscores every junction.
Consistency: Our cutting-edge automation technology ensures uniform, high-quality, and repeatable welds time after time, offering you absolute peace of mind with our reliable and consistent performance.
Smooth Internal Weld Bead: Experience an impeccably seamless or nearly seamless internal weld profile, achieved through internal purge gas shielding or precise post-weld treatment. This guarantees flawless hygiene and peak performance, effortlessly meeting the most rigorous cleanliness standards.
High Strength & Seal Integrity: This welding method results in an extraordinarily robust, leak-proof, and enduring metallurgical bond, delivering steadfast performance and dependability across all applications.
Post-Weld Treatment (Optional but Recommended): Amplify both the durability and allure of weld zones with this step, achieving a lustrous mirror-like polished finish that significantly enhances both aesthetic appeal and longevity.Surface Finishing: Post-weld zones may undergo electropolishing or mechanical polishing, not only restoring but also enhancing the surface finish and corrosion resistance. This meticulous process eradicates micro-imperfections, matching or even surpassing the original material's unparalleled quality.
Primary Application Areas
Food & Beverage Industry: Meticulously designed for milk, juice, beer, soft drinks, sauces, and edible oil processing lines, our product guarantees unblemished quality and cleanliness, essential for the rigorously sensitive nature of such industries.
Pharmaceutical & Biotechnology: Perfectly engineered for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. It ensures the utmost purity and sterility, crucial for pharmaceutical precision and excellence.
Dairy Industry: A testament to unmatched cleanliness and reliability in dairy processing, ensuring your products meet the highest sanitary benchmarks with unwavering consistency.
Cosmetics Industry: Maintain impeccable standards of hygiene and product integrity in the production of cosmetics, ensuring your products reflect the pristine quality they truly deserve.
Fine Chemicals (High Purity): Attain unparalleled purity and compliance in high-stakes chemical procedures, ensuring your operations align with the most stringent and demanding requirements.
Universal Fluid Handling: An ideal choice for any fluid handling system where exceptional cleanliness and sterility assurance are paramount, preserving the integrity of your essential processes.
Key Advantages Summary
Exceptional Hygienic Performance: Featuring a superior surface finish and a design devoid of dead spaces, this product is custom-engineered for comprehensive CIP/SIP cleaning and sterilization, ensuring optimal cleanliness and operational efficiency.
High Seal Integrity & Reliability: The welded connection offers an enduring, leak-proof seal, guaranteeing the utmost reliability even in the most challenging conditions.
Superior Corrosion Resistance: Constructed from premium stainless steel, especially 316L, this product excels in resisting corrosive media and harsh cleaning agents, promising an extended and durable lifespan.
Smooth Flow Path: With a meticulously precise radius and an exceptional finish, the product ensures a laminar flow, minimizing pressure drops and turbulence, thus preventing product degradation or retention while optimizing process efficiency.
Easy Cleaning & Maintenance: Its straightforward design featuring smooth surfaces and the absence of moving parts simplifies cleaning and maintenance, making upkeep effortless and efficient.
High Strength & Durability: The robust stainless steel construction, coupled with sturdy welded joints, assures a prolonged service life, even under the most demanding conditions.
Automated Production Compatibility: Engineered for seamless integration into automated orbital welding systems, this product enhances both the efficiency and consistency of your production processes.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to conventional sizes such as DN 15 - DN 150 (½" - 6") or others, expertly tailored to meet your specific and precise requirements.
Centerline Radius (R): Carefully select from our diverse options of 1.0D, 1.5D, and 2.0D, ensuring that each specification aligns impeccably with your precise application needs. Experience the perfect blend of optimal fit and performance that sets the foundation for your project's success.
Pressure Rating: Typically determined by the design pressure of your system. Benefit from the extraordinary strength of our robust weld connection, which inherently delivers exceptional durability and reliability to meet even the most demanding conditions with confidence.
Temperature Range: Adaptable to your needs, our material is generally suitable for a broad temperature range from -20°C to +200°C. It also offers the capability to withstand higher temperatures intermittently, perfectly accommodating the rigorous requirements of CIP/SIP processes.
Applicable Standards: Rest assured that our product is fully compliant with a suite of global standards including DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This ensures universal applicability and fosters trust across various industries and applications.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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