| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Our Stainless Steel Sterile Flanges are the epitome of precision engineering, crafted meticulously for fluid transfer systems where hygiene and microbial control are paramount. These indispensable components excel in industries such as pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. They support crucial protocols like CIP (Clean-in-Place) and SIP (Sterilize-in-Place), ensuring that fluid pathways remain smooth, crevice-free, and easily cleanable to uphold product purity and process integrity.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Our internal surfaces shine with ultra-low roughness (Ra ≤ 0.8 μm), effectively preventing microbial adhesion and residue buildup, ensuring seamless cleanliness.
- Zero Dead-Leg Design: With a seamless alignment that adheres to standards like DIN 11866, ISO 2852, SMS 1145, and RJ, it completely eliminates stagnation zones, optimizing flow.
- Integrated Gasket System: Features sterile-grade gaskets such as PTFE-encapsulated silicone/EPDM, securely recessed in flange grooves to avoid product contact, maintaining hygiene.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Offers superior corrosion resistance and high-temperature tolerance (up to 250°C), fully compliant with FDA/EC1935 standards for product contact.
- Electropolishing Option: Choose for enhanced passivation, ensuring maximum cleanability and longevity.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: These quick-install clamps or threaded unions provide a leak-proof seal while allowing rapid disassembly for effortless cleaning.
- Uniform Compression: Guarantees even gasket loading, preventing deformation and ensuring consistent SIP/CIP performance.
4.CIP/SIP Compatibility
- Endures aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI) with ease.
- Its smooth internal geometry ensures comprehensive coverage by cleaning/sterilizing agents, ensuring thorough sanitation.
5. Global Standard Compliance
- Meets standards including DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Available in DN 15-150 (½"-6") sizes with multiple pressure ratings, accommodating diverse needs.
Typical Applications
- Pharma/Biotech: Essential for fermenters, bioreactors, purification skids, and filling lines, ensuring sterile transfer.
- Food & Beverage: Perfect for dairy processing, juice/beer pipelines, and sauce transfer, maintaining product integrity.
- Cosmetics: Ideal for the manufacturing of emulsions, serums, and perfumes, ensuring purity.
- Fine Chemicals: Facilitates high-purity solvent distribution with unmatched reliability.
Summary
Our Stainless Steel Sterile Flanges promise unmatched hygienic performance for your most critical processes. By integrating advanced metallurgy, a dead-leg-free design, and standardized connections, they significantly reduce contamination risks while facilitating efficient maintenance. Perfectly suited for systems that demand zero product retention and verified sterility, these flanges are your gateway to uncompromising quality.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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