| Customization: | Available |
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| Connection: | Welding |
| Shape: | Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended. This sophisticated process offers:
High Purity: Immerse yourself in the pinnacle of purity with our sophisticated inert gas shielding technique. Expertly crafted to thwart oxidation, every weld is rendered impeccably clean and flawless. This reflects the superior craftsmanship and meticulous attention to detail infused in every connection, ensuring unparalleled purity throughout your operations.
Consistency: Harness the future of welding with our cutting-edge automation technology, a mastermind in guaranteeing uniform, high-quality, and repeatable welds every single time. Relinquish any worries with our steadfast promise of reliable, unmatched performance that echoes peace of mind in every application.
Smooth Internal Weld Bead: Revel in a seamless or virtually seamless internal weld profile, crafted to perfection via internal purge gas shielding or highly precise post-weld treatment. This ensures impeccable hygiene while elevating performance to meet the highest standards of cleanliness effortlessly, sculpted for optimal performance.
High Strength & Seal Integrity: Experience a weld that stands as a testament to strength, producing an exceptionally strong, leak-proof, and durable metallurgical bond. This ensures unwavering performance and reliability, catering to the demands of diverse applications with unyielding integrity and robustness.
Post-Weld Treatment (Optional but Recommended): Elevate both the durability and aesthetic allure of weld zones with this step, achieving a mirror-like polished finish. This enhances not only the appearance but also the extended lifespan of the weld, showcasing sophistication and resilience.Surface Finishing: Post-weld zones can be electropolished or mechanically polished to perfection, restoring and further enhancing surface finish and corrosion resistance. This meticulous process ensures the elimination of micro-imperfections, matching or exceeding the quality of the parent material, promising excellence in every detail.
Primary Application Areas
Food & Beverage Industry: Ingeniously crafted for milk, juice, beer, soft drinks, sauces, and edible oil processing lines, our product ensures uncompromised quality and cleanliness. These elements are pivotal to maintaining the integrity and safety standards of such sensitive industries.
Pharmaceutical & Biotechnology: Perfectly tailored for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. This guarantees the purity and sterility essential for pharmaceutical precision, ensuring excellence at every stage.
Dairy Industry: A steadfast commitment to delivering exceptional cleanliness and reliability in dairy processing, ensuring your products consistently meet the highest sanitary standards and excel in quality assurance.
Cosmetics Industry: Maintain the pinnacle of hygiene and product integrity in cosmetic manufacturing, assuring that your products embody the pristine quality they rightfully deserve, setting a benchmark in the industry.
Fine Chemicals (High Purity): Achieve unmatched levels of purity and compliance in high-stakes chemical processes. Ensure that your operations not only meet but exceed the most stringent requirements, safeguarding every step with precision.
Universal Fluid Handling: The ideal choice for any fluid handling system where high cleanliness and sterility assurance are paramount. This product acts as a guardian of process integrity, offering unmatched protection and reliability.
Key Advantages Summary
Exceptional Hygienic Performance: With a superior surface finish and dead-space-free design, this product is engineered for comprehensive CIP/SIP cleaning and sterilization. It upholds the utmost standards of cleanliness and efficiency, ensuring your processes are flawless and streamlined.
High Seal Integrity & Reliability: The welded connection provides a robust, permanent, and leak-proof seal, delivering the highest level of reliability even in the most demanding environments. Trust in a seal that defines durability and unwavering performance.
Superior Corrosion Resistance: Crafted from premium stainless steel, particularly 316L, this product excels in resisting corrosive media and harsh cleaning agents. It guarantees an enduring lifespan, standing resilient against the challenges of time and environment.
Smooth Flow Path: With a meticulously precise radius and superior finish, this product ensures a laminar flow that minimizes pressure drops and turbulence. It prevents product degradation or retention, optimizing process efficiency and safeguarding operational excellence.
Easy Cleaning & Maintenance: Designed with simplicity and efficiency in mind, its straightforward structure with smooth surfaces, devoid of moving parts, ensures cleaning and maintenance are as effortless as they are effective, making upkeep a breeze.
High Strength & Durability: With solid stainless steel construction and robust welded joints, this product promises an extended service life, even under the most challenging conditions. It embodies a commitment to enduring strength and reliability.
Automated Production Compatibility: Seamlessly designed for integration into automated orbital welding systems, this product elevates your production's efficiency and consistency, ensuring flawless operations with every cycle.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to conventional sizes like DN 15 - DN 150 (½" - 6") or others, these dimensions are perfectly tailored to meet your precise requirements, ensuring an impeccable fit for diverse applications.
Centerline Radius (R): Select from a range of meticulously crafted options including 1.0D, 1.5D, and 2.0D. These choices are designed to flawlessly meet your specific application needs, ensuring a perfect fit and unmatched performance.
Pressure Rating: Typically determined by the system's design pressure, our product's robust weld connection offers unparalleled strength, making it ideal for even the most demanding conditions.
Temperature Range: Our product's performance is material-dependent and generally suitable for a range of -20°C to +200°C. It can also handle higher temperatures occasionally, making it perfect for CIP/SIP processes that demand resilience and reliability.
Applicable Standards: Our product is in full compliance with international standards such as DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This ensures universal applicability and instills confidence in its global use.
In Summary: A testament to exceptional engineering and reliability, our product stands as a beacon of quality and performance in the industry.76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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