| Customization: | Available |
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| Connection: | Welding, Welding |
| Shape: | Equal, Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Ingeniously crafted to redefine pipeline direction with flawless accuracy at a perfect 90-degree angle, offering unmatched precision and reliability.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade shines with exceptional corrosion resistance and superior formability. Perfectly suited for most non-severe corrosive settings, including industries such as food, beverage, dairy, and pharmaceuticals (non-sterile).
AISI 316 / 316L (1.4401 / 1.4404): Enhanced with molybdenum, delivering unparalleled corrosion resistance, effectively combating chlorides and pitting. The favored selection for pharmaceutical (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Conforms to esteemed standards such as ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available for added assurance.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Utilize top-tier mechanical polishing or electropolishing techniques, ensuring optimal cleanliness with each contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This splendid mirror-finish reduces microbial adherence and product retention, facilitating thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with a sophisticated satin or brushed look, meeting essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Expertly crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows match the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) dramatically reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eradicates crevices and challenging-to-clean sections- vital for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Crafted with high-precision manufacturing for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with meticulously square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Delve into the world of Automated Orbital TIG/GTAW welding, a cutting-edge process that is highly recommended for its remarkable benefits:
High Purity: Immerse yourself in unmatched purity through our advanced inert gas shielding technique, meticulously crafted to prevent oxidation. This ensures every weld is not only impeccably clean but also flawlessly executed, showcasing the remarkable craftsmanship infused into each connection.
Consistency: With our state-of-the-art automation technology, enjoy unwavering uniformity and high-quality, repeatable welds each and every time. This offers you unparalleled peace of mind, knowing you can rely on consistent performance.
Smooth Internal Weld Bead: Revel in a seamless or virtually seamless internal weld profile enabled by internal purge gas shielding or precise post-weld treatment. This ensures impeccable hygiene and outstanding performance, effortlessly meeting the highest cleanliness standards.
High Strength & Seal Integrity: Experience the creation of an exceptionally strong, leak-proof, and durable metallurgical bond. This guarantees unwavering performance and reliability across diverse applications.
Post-Weld Treatment (Optional but Recommended): Enhance the durability and aesthetic appeal of weld zones with this step, achieving a mirror-like polished finish that elevates both appearance and lifespan.Surface Finishing: Post-weld zones may undergo electropolishing or mechanical polishing, restoring and even enhancing the surface finish and corrosion resistance. This meticulous process ensures the elimination of micro-imperfections, matching or even surpassing the quality of the parent material.
Primary Application Areas
Food & Beverage Industry: Engineered with precision for milk, juice, beer, soft drinks, sauces, and edible oil processing lines, ensuring uncompromised quality and cleanliness, vital for such sensitive industries.
Pharmaceutical & Biotechnology: Ideally suited for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. Guarantees essential levels of purity and sterility for pharmaceutical excellence.
Dairy Industry: A steadfast commitment to exceptional cleanliness and reliability in dairy processing, ensuring products meet the highest sanitary standards.
Cosmetics Industry: Maintain the highest standards of hygiene and product integrity in cosmetic manufacturing, providing your products with the pristine quality they truly deserve.
Fine Chemicals (High Purity): Attain unparalleled purity and compliance in critical chemical processes, ensuring your operations adhere to the most stringent standards.
Universal Fluid Handling: Perfectly suited for any fluid handling system where high cleanliness and sterility are paramount, safeguarding the integrity of your processes.
Key Advantages Summary
Exceptional Hygienic Performance: Flaunting a superior surface finish and a dead-space-free design, this product is custom-made for complete CIP/SIP cleaning and sterilization, guaranteeing utmost cleanliness and efficiency.
High Seal Integrity & Reliability: The welded connection forms a permanent, leak-proof seal, delivering top-tier reliability even in the most demanding environments.
Superior Corrosion Resistance: Crafted from premium stainless steel, notably 316L, this product excels in resisting corrosive substances and harsh cleaning agents, promising an enduring lifespan.
Smooth Flow Path: Designed with a meticulously precise radius and superior finish, the product ensures laminar flow, minimizing pressure drops and turbulence, preventing product degradation or retention, and optimizing overall process efficiency.
Easy Cleaning & Maintenance: Its straightforward structure, boasting smooth surfaces and an absence of moving parts, simplifies cleaning and maintenance, making upkeep effortlessly manageable.
High Strength & Durability: The robust stainless steel construction paired with durable welded joints promises an extended service life, even under challenging conditions.
Automated Production Compatibility: Seamlessly designed for flawless integration into automated orbital welding systems, boosting your production's efficiency and consistency.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to conventional sizes such as DN 15 - DN 150 (½" - 6") or others, perfectly tailored to suit your precise requirements.
Centerline Radius (R): Customize your selection with options of 1.0D, 1.5D, or 2.0D. These choices are crafted to meet your exact application needs, guaranteeing an impeccable fit and unparalleled performance.
Pressure Rating: While generally governed by the system's design pressure, our robust weld connections are crafted for unparalleled strength, empowering them to withstand demanding conditions effortlessly.
Temperature Range: Our materials excel in a range from -20°C to +200°C. Plus, they offer the versatility to handle higher temperatures intermittently, ideal for dynamic CIP/SIP processes.
Applicable Standards: Adhering to an array of international benchmarks such as DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A, our product ensures universal acceptance and reliability.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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