Premium Industrial Stainless Steel Aseptic Flange for Optimal Performance

Product Description

Introducing our Stainless Steel Sterile Flange: a hallmark of durability and precision, meticulously crafted for superior aseptic applications across diverse industrial landscapes. Engineered with top-quality materials, this flange promises unparalleled performance and reliability, ensuring your operational needs are met with the highest standards of safety and excellence.

Product Description

Product Overview
Introducing Stainless Steel Sterile Flanges, the epitome of precision-engineered connection components, crafted with meticulous attention to detail. Specifically designed for hygienic fluid transfer systems, these flanges are indispensable in maintaining cleanliness and microbial control. They are a critical asset across a spectrum of industries, including pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. In settings where Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols are non-negotiable, our flanges facilitate seamless, crevice-free, and effortlessly cleanable fluid pathways, safeguarding the purity of your products and ensuring process integrity with unparalleled accuracy.


Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Experience the pinnacle of hygienic integrity with internal surfaces polished to an ultra-smooth finish (Ra ≤ 0.8 μm), effectively curbing microbial adhesion and residue accumulation.
- Zero Dead-Leg Design: Flawlessly aligns with pipes and gaskets, adhering to DIN 11866, ISO 2852, SMS 1145, and RJ standards, eradicating stagnation zones and fostering optimal fluid dynamics.
- Integrated Gasket System: Utilizing sterile-grade gaskets such as PTFE-encapsulated silicone/EPDM, recessed into flange grooves, minimizes product contact while elevating system cleanliness.

2. Premium Material Construction
- Crafted from Grade 316L/304L Stainless Steel: Delivers outstanding corrosion resistance, can withstand high temperatures up to 250°C, and complies with FDA/EC1935 standards for contact safety.
- Electropolishing Option: Offers superior passivation, maximizing cleanability and ensuring a flawless surface finish.

3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Allow for quick-install clamps or threaded unions, guaranteeing leak-proof sealing and enabling swift disassembly for efficient cleaning.
- Uniform Compression: Ensures even gasket loading, preventing deformation and maintaining consistent SIP/CIP performance, reinforcing operational reliability.

4. CIP/SIP Compatibility
- Engineered to withstand aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI), guaranteeing robust and reliable performance.
- With smooth internal geometry, these flanges ensure complete coverage by cleaning and sterilizing agents, optimizing the efficiency of the cleaning process.

5. Global Standard Compliance
- Compliant with rigorous standards including DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines, ensuring global applicability and adaptability.
- Available in sizes ranging from DN 15-150 (½"-6") with various pressure ratings, offering versatility to meet diverse application requirements.


Typical Applications
- Pharma/Biotech: Integral to fermenters, bioreactors, purification skids, and filling lines, ensuring sterile, contamination-free operations.
- Food & Beverage: Perfect for dairy processing, juice and beer pipelines, and sauce transfers, enhancing both safety and quality of products.
- Cosmetics: Ideal for emulsion, serum, and perfume production, preserving purity and quality in delicate formulations.
- Fine Chemicals: Facilitates high-purity solvent distribution, maintaining chemical integrity and promoting process efficiency.


Summary
Our Stainless Steel Sterile Flanges stand as a testament to uncompromising hygienic performance for essential processes. By integrating advanced metallurgy, dead-leg-free geometry, and standardized connections, these flanges significantly mitigate contamination risks and enhance maintenance ease. They are the perfect solution for systems demanding zero product retention and validated sterility, ensuring the utmost in safety and reliability.

Product Parameters

Fluid Media	Chemical compatibility, temperature, viscosity.
Process	CIP/SIP frequency, sterilization parameters (T/P).
Connection Type	Clamp, threaded, weld-neck (with post-weld polish)
Gasket Material	EPDM, silicone, FKM, PTFE
Body Material	304;304L;316;316L

Detailed Photos

Certifications

Company Profile

FAQ

Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases

Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.

Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.

Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.

Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.

Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing

Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.

Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.

Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.

Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.