| Customization: | Available |
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| Connection: | Welding |
| Shape: | Equal |
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Core Definition & Function
Product Type: Pipe Fitting - Elbow
Angle: 90 Degrees - Meticulously engineered to redefine pipeline orientation with impeccable precision at a perfect 90-degree angle. Experience unparalleled precision and reliability in every connection.
Connection Method: Butt Weld
Key Material Properties
Base Material: Austenitic Stainless Steel, prominently featuring:
AISI 304 / 304L (1.4301 / 1.4307): This versatile, all-purpose grade excels with outstanding corrosion resistance and remarkable formability. Perfectly crafted for most non-severe corrosive environments, including industries like food, beverage, dairy, and non-sterile pharmaceuticals.
AISI 316 / 316L (1.4401 / 1.4404): Infused with molybdenum, offering extraordinary corrosion resistance, proficiently counteracting chlorides and pitting. The preferred choice for pharmaceutical applications (notably WFI, Pure Steam), biotechnology, high-salinity, aggressive CIP/SIP chemicals, and marine sectors.
Material Compliance: Adheres to prestigious standards including ASTM A270 (Seamless and Welded Austenitic Stainless Steel Sanitary Tubing), DIN 11850, ISO 2037, 3-A SSI, and more. Material Certificates (MTC) are available to ensure added confidence.
Sanitary Design Features
Surface Finish:
Product Contact Surfaces: Employ superior mechanical polishing or electropolishing techniques, achieving unparalleled cleanliness with every contact.
Ra Value: Typically Ra ≤ 0.8 µm (32 µin) or even finer (e.g., Ra ≤ 0.5 µm / 20 µin, Ra ≤ 0.4 µm / 15 µin). This exquisite mirror-finish minimizes microbial adherence and product retention, ensuring thorough CIP/SIP cleaning.
Non-Contact Surfaces: Finished with an elegant satin or brushed look, adhering to essential hygiene protocols.
Structural Design:
Seamless or Welded & Re-worked: Masterfully crafted using precision techniques like mandrel bending, spinning, or welding + re-forming, ensuring continuous and smooth internal contours. Internally finished welded elbows mirror the pristine smoothness of the parent material.
Precise Centerline Radius (R): Options include 1.0D, 1.5D, or 2.0D (D = Nominal Diameter). Larger radii (1.5D, 2.0D) significantly reduce flow resistance, erosion, and enhance drainability and cleanability. Compliant with R-values dictated by DIN 11850, ISO 2037, and SMS standards.
Zero Dead Space: The impeccably smooth internal geometry eliminates crevices and hard-to-clean sections- crucial for maintaining immaculate sanitary conditions in fittings.
Dimensional Accuracy: Manufactured with high-precision techniques for an exact fit with straight tubing, facilitating seamless automated welding and ensuring system integrity. Adheres to dimensional tolerances per the relevant standards (DIN 11850, ISO 2037, SMS).
Connection Method (Welding)
Weld Preparation: Equipped with perfectly square-cut, deburred faces, guaranteeing precise alignment and minimal gap/offset with mating pipe (within standard allowances).
Welding Process: Automated Orbital TIG/GTAW welding is highly recommended. This advanced process offers:
High Purity: Immerse yourself in the epitome of purity with our groundbreaking inert gas shielding technique, meticulously crafted to thwart oxidation. This process ensures each weld achieves an immaculate finish, exemplifying the exquisite craftsmanship inherent in every connection.
Consistency: Embrace peace of mind with our cutting-edge automation technology, which steadfastly delivers uniform, high-quality, and repeatable welds each and every time, ensuring consistent and reliable performance.
Smooth Internal Weld Bead: Revel in a flawlessly seamless or near-seamless internal weld profile, thanks to internal purge gas shielding or meticulous post-weld treatment. This guarantees superior hygiene and peak performance, effortlessly meeting the loftiest cleanliness standards.
High Strength & Seal Integrity: The weld establishes an extraordinarily robust, leak-proof, and enduring metallurgical bond, assuring relentless performance and dependability across diverse applications.
Post-Weld Treatment (Optional but Recommended): Augment the durability and visual appeal of weld zones with this invaluable step, achieving a mirror-like polished finish that significantly enhances both appearance and longevity.Surface Finishing: Post-weld zones can be electropolished or mechanically polished, restoring and enhancing the surface finish along with corrosion resistance. This meticulous process eradicates micro-imperfections, matching or exceeding the parent material's quality.
Primary Application Areas
Food & Beverage Industry: Engineered to perfection for processing milk, juice, beer, soft drinks, sauces, and edible oils. Our product guarantees you maintain the highest level of quality and hygiene, essential for such sensitive industries.
Pharmaceutical & Biotechnology: Impeccably suited for Purified Water (PW), Water-for-Injection (WFI), Clean Steam (CS), process gases, media, biologics, and API manufacturing. It ensures purity and sterility, vital for pharmaceutical precision.
Dairy Industry: Dedicated to providing exceptional cleanliness and reliability in dairy processing, ensuring your products adhere to the strictest sanitary standards.
Cosmetics Industry: Maintain the utmost standards of hygiene and product integrity in cosmetic manufacturing, bestowing your products the pristine quality they merit.
Fine Chemicals (High Purity): Attain unrivaled purity and compliance in critical chemical processes, guaranteeing your operations meet the most stringent standards.
Universal Fluid Handling: Perfect for any fluid handling system where high cleanliness and sterility assurance are crucial, safeguarding the integrity of your processes.
Key Advantages Summary
Exceptional Hygienic Performance: Featuring a premium surface finish and a dead-space-free design, this product is tailored for comprehensive CIP/SIP cleaning and sterilization, ensuring maximum cleanliness and efficacy.
High Seal Integrity & Reliability: The welded connection creates an enduring, leak-proof seal, ensuring the utmost reliability even in the most demanding environments.
Superior Corrosion Resistance: Crafted from premium stainless steel, especially 316L, this product excels in resisting corrosive substances and harsh cleaning agents, ensuring an extended lifespan.
Smooth Flow Path: Boasting a meticulously precise radius and superior finish, the product ensures laminar flow, minimizing pressure drops and turbulence, preventing product degradation, and optimizing process efficiency.
Easy Cleaning & Maintenance: Its straightforward design, featuring smooth surfaces and the absence of moving parts, simplifies cleaning and maintenance, making upkeep effortlessly manageable.
High Strength & Durability: The robust stainless steel construction combined with resilient welded joints guarantees a prolonged service life, even under challenging conditions.
Automated Production Compatibility: Expertly designed for seamless integration into automated orbital welding systems, enhancing your production's efficiency and consistency.
Key Specifications (To be specified per item)
Nominal Diameter (DN/NPS): Customizable to standard sizes ranging from DN 15 - DN 150 (½" - 6") or tailored to your specific requirements.
Centerline Radius (R): Select from our versatile range of 1.0D, 1.5D, or 2.0D options, meticulously designed to meet your precise application requirements. Each option ensures an optimal fit and enhanced performance, tailored for your specific needs.
Pressure Rating: Our pressure rating is chiefly determined by your system's design pressure, providing you with peace of mind knowing the robust weld connection offers superior strength. This product is engineered to withstand the most demanding conditions with ease.
Temperature Range: Our material's temperature range is adaptable for environments from -20°C to +200°C, with intermittent capabilities to handle even higher temperatures during the intense CIP/SIP processes, ensuring reliable performance and efficiency.
Applicable Standards: Our product adheres fully to authoritative global standards, including DIN 11850, ISO 2037, SMS, ASME BPE, and 3-A. This compliance guarantees universal applicability and instills a sense of trust and reliability in our brand.
In Summary76ef6ab7
| Description | SUS316 Sanitary Pipe Fittings Stainless Steel 90degree Elbow |
| Material | SS304,SS304L,SS316,SS316L |
| Connection | Clamp, Weld |
| MOQ | 10 PCS |
| Available Thickness | 1.5MM,1.65MM,2MM,2.5MM,3MM |
| Pressure range | 0bar~10bar |
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