| Customization: | Available |
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| Standard: | ANSI, DIN, GB, JIS, GOST |
| Type: | Clamp |
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Product Overview
Introducing our Stainless Steel Sterile Flanges, meticulously crafted for precision and excellence. These innovative connection components are engineered to cater to hygienic fluid transfer systems, ensuring absolute cleanliness and rigorous microbial control. Perfectly suited for industries demanding the highest standards of cleanliness, including pharmaceuticals, biotechnology, food & beverage, dairy, cosmetics, and fine chemicals. Our flanges excel in environments where CIP (Clean-in-Place) and SIP (Sterilize-in-Place) protocols are vital, guaranteeing smooth, crevice-free, and easily cleanable fluid pathways that maintain unparalleled product purity and integrity throughout your processes.
Key Features & Benefits
1. Hygienic Design
- Mirror-Polished Surfaces: Delight in the ultra-smooth, mirror-polished internal surfaces with remarkably low roughness (Ra ≤ 0.8 μm) that effectively prevent microbial adhesion and residue buildup.
- Zero Dead-Leg Design: Experience seamless integration with pipes and gaskets, adhering to DIN 11866, ISO 2852, SMS 1145, RJ standards, which expertly eliminate any stagnation zones.
- Integrated Gasket System: Our top-tier sterile-grade gaskets, such as PTFE-encapsulated silicone or EPDM, are smartly recessed into flange grooves, keeping them away from direct product contact.
2. Premium Material Construction
- Grade 316L/304L Stainless Steel: Revel in unmatched corrosion resistance and high-temperature tolerance (up to 250°C), fully compliant with FDA/EC1935 standards for product contact safety.
- Electropolishing Option: Choose our electropolishing enhancement for superior passivation and exceptional cleanability.
3. Reliable Sterile Sealing
- Tri-Clamp/SMS/RJT Connections: Benefit from quick-install clamps or threaded unions that provide secure, leak-proof sealing, while allowing rapid disassembly for thorough cleaning.
- Uniform Compression: Achieve flawless gasket loading to avoid deformation and ensure consistent SIP/CIP performance every time.
4.CIP/SIP Compatibility
- Endure aggressive cleaning agents (acids/alkalis) and steam sterilization (≥121°C, 15+ PSI) with confidence.
- Smooth internal geometry meticulously ensures complete coverage by cleaning and sterilizing agents.
5. Global Standard Compliance
- Our flanges meet and exceed standards like DIN 11866, ISO 2852, SMS 1145, 3-A Sanitary Standards, and EHEDG guidelines.
- Available in diverse sizes from DN 15-150 (½"-6") and multiple pressure ratings to suit varied applications.
Typical Applications
- Pharma/Biotech: Ideal for use in fermenters, bioreactors, purification skids, and filling lines.
- Food & Beverage: Perfect for dairy processing, juice/beer pipelines, and sauce transfer systems.
- Cosmetics: Perfectly suited for emulsion, serum, and perfume manufacturing processes.
- Fine Chemicals: Optimal for high-purity solvent distribution systems.
Summary
Our Stainless Steel Sterile Flanges represent the pinnacle of hygienic precision for critical processes, combining top-tier metallurgy, dead-leg-free geometry, and standardized connections. They effectively mitigate contamination risks while facilitating efficient maintenance, making them indispensable for systems that demand zero product retention and assured sterility.
| Fluid Media | Chemical compatibility, temperature, viscosity. |
| Process | CIP/SIP frequency, sterilization parameters (T/P). |
| Connection Type | Clamp, threaded, weld-neck (with post-weld polish) |
| Gasket Material | EPDM, silicone, FKM/Viton, PTFE |
| Body Material | 304;304L;316;316L |
Q:How do you pack?
A:Plastic bags-------(Paper boxes)-------Cartons-------Plywood cases
Q:How long is the quality guarantee period?
A:We supply 6 to 12 months for quality guarantee according to customers' using frequency.
Q:How can you guarantee the quality of products?
A:First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every flange or fitting we sell is qualified.
Q:How can I check your factory situation while it's difficult for me to come to China.
A:We have photos and videos on our website, It shows every step of the manufacturing.
Alternatively, I can take videos or photos of our factory and send them to you.
Q:What is your lead time?
A:It's around 15 days normally. If we have the products in stock, it will be about 5days.
Q:Can you print our Logo on the valves/Fittings?
A:Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing
Q:Are samples available to be sent with free?
A:It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
Q:Do you have a minimum quantity of the products?
A:No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
Q:Where are the main markets for your products?
A:We hope to make business with companies from all over the world. And for now, our flanges and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
Q:Are you a factory or trading company?
A:We are a factory specialized in manufacturing flange and fitting over 10 years.
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